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Labor Department cites Horizon Biofuels for willful and serious safety violations after July 2025 fatal explosion

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Key takeaways

  • OSHA cited Horizon Biofuels Inc. following a deadly explosion at its Fremont, Nebraska facility on July 29, 2025.
  • Citations allege willful and serious violations including combustible dust buildup, equipment creating ignition sources, and lack of fall protection for work above four feet.
  • The proposed penalties total $147,542.
  • Horizon Biofuels has 15 business days to comply, request an informal conference with OSHA, or contest the findings before the Occupational Safety and Health Review Commission (OSHRC).
  • OSHA warns that penalties and citations may be adjusted during the case and directs the public to the OSHA establishment search for status updates.
  • OSHA provided links to combustible dust safety standards and compliance assistance and consultation resources for employers.

Follow Up Questions

What does a “willful” violation mean under OSHA rules?Expand

A “willful” violation is OSHA’s most serious classification: the employer either knowingly failed to comply with a legal requirement or acted with “plain indifference” to worker safety. It carries much higher civil penalties than serious/other violations and, in rare cases (e.g., deliberate misconduct causing death), can result in criminal referral or prosecution.

What is "combustible dust" and why does it create an explosion risk in industrial facilities?Expand

Combustible dust is finely divided solid material (e.g., grain, sugar, wood, metal, plastics, flour) that can burn when dispersed in air. If the dust is suspended at the right concentration and ignited—especially in a confined space—it can produce a rapid combustion (deflagration) or explosion; accumulated dust on surfaces also enables secondary, often more destructive, explosions.

What specific actions can Horizon Biofuels take during the 15 business days after receiving citations?Expand

Within 15 working/business days after receiving citations the company may: (1) abate the hazards and notify OSHA (submit a Letter of Corrective Action) and pay any penalties; (2) request an informal conference with the OSHA Area Director to discuss or negotiate citations and abatement dates; or (3) formally contest the citations/penalties by filing a notice of contest (which triggers review by the Occupational Safety and Health Review Commission).

What is the Occupational Safety and Health Review Commission (OSHRC) and how does a company contest OSHA citations there?Expand

The Occupational Safety and Health Review Commission (OSHRC) is an independent federal adjudicatory agency that decides disputes between OSHA and employers over citations and penalties. To contest OSHA citations a company must file a written notice of contest (typically within 15 working days of receipt); the case then proceeds through OSHRC procedures (prehearing, discovery, possible settlement, or an administrative trial before an OSHRC judge).

How does OSHA calculate proposed penalties and under what circumstances can those penalties be adjusted?Expand

OSHA proposes civil penalties using statutory factors (gravity of the hazard, employer size, good‑faith, and history) and posts maximum penalty amounts (adjusted for inflation). Proposed penalties can be reduced in settlement, adjusted by OSHA during informal settlement, and ultimately assessed or changed by the OSHRC in litigation; failure to abate by the abatement date can add Failure‑to‑Abate penalties.

What steps does OSHA typically take in investigations after a fatal workplace incident, and can the agency pursue criminal referrals or other enforcement beyond citations?Expand

After a fatal incident OSHA typically conducts a on‑site inspection (including evidence collection, witness interviews, and hazard evaluation), issues citations if violations are found, and may monitor abatement. OSHA can refer cases for criminal investigation when evidence indicates willful conduct that caused a death; separate criminal investigations/prosecutions are handled by the Department of Justice or state authorities. OSHA also may share findings with the CSB, state agencies, or other regulators.

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